Specialty & Custom Pouches
Custom Flexible Packaging for High-Barrier Protection, Retort Processing and Liquid Dispensing
Purpose-built flexible packaging for products that need more than a standard pouch — engineered for strong oxygen, moisture and light protection, high-temperature retort sterilization, or convenient dispensing and resealing of liquids and semi-liquids.
More Than Standard Flexible Packaging
Our Specialty & Custom Pouches are designed for products that require more than standard flexible packaging.
Depending on the application, the package can be engineered for strong oxygen, moisture and light protection, high-temperature retort sterilization, or convenient dispensing and resealing of liquids and semi-liquids.
This product range includes Aluminium Foil Barrier Bags, Retort Pouches and Spouted Pouches. Material structures, pouch dimensions, printing, closures and functional options can be selected according to the packed product, filling method, shelf-life target and distribution conditions.
Three Specialty Pouch Formats
Each category solves a different packaging problem — barrier, heat resistance or dispensing.
Aluminium Foil Barrier Bags
High-barrier pouches for products sensitive to oxygen, moisture and light.
View specification → 02Retort Pouches
Heat-resistant flexible packs for high-temperature steam sterilization and ambient shelf-stable products.
View specification → 03Spouted Pouches
Resealable stand-up pouches with integrated spouts for liquid and semi-liquid products.
View specification →Aluminium Foil Barrier Bags
High-Barrier Protection for Oxygen-, Moisture- and Light-Sensitive Products
Aluminium Foil Barrier Bags use a laminated aluminium layer to provide strong protection against light, oxygen and moisture. They are suited to sensitive products that need reliable barrier performance during storage and long-distance shipping.
Industry Applications- Powders and powdered ingredients
- Tea and coffee
- Dried foods
- Electronic components
- Chemicals
- Pharmaceutical products
- Samples and sensitive materials
High Barrier Protection
The aluminium layer helps block light, oxygen and moisture.
Resealable Options
Optional zipper for repeated opening and resealing.
Electronics Options
Anti-static and ESD-safe liners can be supplied for electronics applications.
Transport Strength
High puncture and tear resistance supports long-distance shipping.
Printing Options
Clear print areas, labels or direct gravure printing can be used according to the project.
| Specification | Options |
|---|---|
| Pouch Style | Three-side seal / stand-up foil pouch / zipper option |
| Material Structure | PET/AL/PE, PET/AL/NY/PE, matte PET/AL/PE |
| Thickness | 80–180 microns |
| Capacity Range | 50 g – 5 kg |
| Barrier | Light / oxygen / moisture |
| Closure | Heat seal / zipper / tear notch |
| MOQ | 1,000 pcs per size and artwork |
| Lead Time | 10–18 days after artwork confirmation |
Retort Pouches
Heat-Resistant Flexible Packaging for High-Temperature Steam Sterilization
Retort Pouches are designed for packaged products that undergo high-temperature steam sterilization. The laminated structure is selected to maintain package integrity through thermal processing and to support ambient storage of suitable shelf-stable products after processing.
Industry Applications- Ready-to-eat meals
- Braised and marinated foods
- Pet food
- Soups
- Curry and sauces
- Sterilized liquid products
Retort Resistance
Designed to withstand 121°C / 30 min retort sterilization without delamination.
Reliable Heat Seal
Cast-PP food-contact sealing layer supports reliable sealing performance.
Material Options
Aluminium-containing and aluminium-free structures are both available.
Efficient Pack Format
A flat, semi-rigid profile packs densely and reheats quickly.
Optional Spout
Spouted versions can be used for direct-consumption or squeeze formats.
| Specification | Options |
|---|---|
| Pouch Style | Retort pouch / high-temperature steam pouch / spouted option |
| Retort Condition | 121°C for 30 minutes; higher conditions on request |
| Material Structure | PET/AL/NY/RCPP, PET/NY/RCPP, high-temperature cast PP |
| Thickness | 100–160 microns |
| Capacity Range | 50 g – 2 kg |
| Printing | Gravure up to 9 colours, retort-grade inks |
| MOQ | 500 pcs per size and artwork |
| Lead Time | 12–20 days after artwork confirmation |
Spouted Pouches
Convenient Resealable Packaging for Liquid and Semi-Liquid Products
Spouted Pouches combine a flexible stand-up pouch with an integrated screw spout and cap for controlled pouring, dispensing and resealing. The format is suitable for liquids, purees and semi-liquid products and can be configured for different filling and barrier requirements.
Industry Applications- Juices and beverages
- Sauces and condiments
- Purees and baby food
- Liquid soaps
- Detergents and cleaning liquids
- Oils
- Liquid concentrates
Pouring & Resealing
Screw spout with tamper-evident cap for convenient dispensing and resealing.
Leak-Resistant Join
The spout is welded into the pouch for a secure joint under load.
Barrier Options
High-barrier structures can be selected for aseptic and hot-fill applications.
Stable Stand-Up Base
The base keeps the filled pouch upright on shelf or in refrigeration.
Spout Choices
Current options include 8 mm, 10 mm, 12 mm and 16 mm spouts with matching cap colours.
| Specification | Options |
|---|---|
| Pouch Style | Spouted stand-up pouch |
| Spout Size | 8 mm / 10 mm / 12 mm / 16 mm |
| Capacity Range | 100 ml – 5 L |
| Material Structure | PET/AL/PE, PET/VMPET/PE, PET/NY/PE |
| Printing | Gravure up to 9 colours |
| Cap | Screw cap / tamper-evident / custom colour |
| MOQ | 500 pcs per size and artwork |
| Lead Time | 10–18 days after artwork confirmation |
From Everyday Food to Industrial Materials
The same flexible platform covers dry, retort-processed and liquid products across categories.
Common Customization Options
Dimensions, structure, printing and functional features are combined into one specification per project.
- Custom pouch dimensions and capacity
- Custom material and barrier structure
- Custom printed graphics and branding
- Gloss or matte appearance
- Heat-seal, zipper, tear-notch and spout options
- Custom cap colour and spout size where applicable
- Material selection according to filling, sterilization and shelf-life requirements
How to Select the Right Specialty Pouch
To recommend a suitable pouch structure, please provide the packed product, target filling weight or volume, pouch dimensions, filling method, sterilization or hot-fill conditions if applicable, desired shelf life, storage conditions and printing requirements.
Need a Pouch for a Special Packaging Requirement?
Send us your product and packaging specifications. We can help evaluate a suitable pouch format, material structure and functional options for your application.
Request a Quote